Graphite Electrode
1.Product definition and classification
Graphite electrode is an artificial graphite product made of petroleum coke and asphalt coke as aggregates and coal tar as binder, through processes such as raw material calcination, crushing and grinding, batching, kneading, molding, roasting, impregnation, graphitization and mechanical processing. It is mainly used in electric arc furnaces to release electric energy in the form of electric arc to heat and melt the furnace charge. It is an indispensable conductive material in metallurgical processes such as steelmaking. According to its quality indicators, graphite electrodes can be divided into three types: ordinary power graphite electrodes (RP), high power graphite electrodes (HP) and ultra-high power graphite electrodes (UHP).2. Main features
High conductivity: Graphite electrodes have excellent conductivity and can efficiently transmit current to ensure the energy conversion efficiency during the arc furnace smelting process.
High temperature resistance: Graphite electrodes can remain stable in high temperature environments, are not easy to deform or melt, and ensure the continuity and stability of the smelting process.
High strength: After graphitization and other processes, graphite electrodes have high mechanical strength and can withstand various stresses during the smelting process.
Corrosion resistance: Graphite electrodes have good corrosion resistance and can be used for a long time in a corrosive environment without damage.
3. Application fields
Metallurgy: Graphite electrodes are mainly used in arc furnace smelting, electroslag remelting, vacuum melting and other processes. They are key materials for the production of metal materials such as steel, stainless steel, and aluminum alloys.
Chemical industry: Graphite electrodes can be used in processes such as electrolysis of salt water and electrolysis of sodium oxide to produce chemicals such as chlorine and sodium.
Mechanical industry: Graphite electrodes can be used to manufacture molds, measuring tools, and wear-resistant parts, and their easy processing and wear resistance are favored.
Electronic industry: Graphite electrodes can be used to manufacture vacuum electronic devices and semiconductor devices, etc., using their high conductivity and high thermal stability to achieve important functions.
Aviation industry: The high thermal stability and lightweight characteristics of graphite electrodes make them an ideal choice for high-temperature components such as aircraft and rockets.
Production process
The production process of graphite electrodes mainly includes the following steps:
Calcination: Calcinate petroleum coke or pitch coke to remove volatiles and increase the true density, mechanical strength and conductivity of coke.
Crushing, screening and batching: The calcined carbon raw materials are crushed and screened into aggregate particles of specified sizes, and part of the coke is ground into fine powder, which is weighed according to the formula and aggregated to form a dry mixture of various particles.
Kneading: Under heating, a certain amount of dry mixture of various particles is mixed and kneaded with a certain amount of binder to form a plastic paste.
Molding: Under external pressure (extrusion molding) or high-frequency vibration (vibration molding), the paste is pressed into a green electrode (green body) with a certain shape and high density.
Baking: The green electrode is placed in a special baking furnace, and the green electrode is filled and covered with metallurgical coke powder. The binder is carbonized at a high temperature of about 1250°C to form a bonding coke, thereby obtaining a baked carbon electrode.
Impregnation: In order to improve the density and mechanical strength of the electrode product, the baked electrode is loaded into a high-voltage device, and the liquid impregnating agent asphalt is pressed into the pores of the electrode. After impregnation, a roasting should be performed. Depending on the product performance requirements, impregnation and secondary roasting may need to be repeated several times.
Graphitization: The roasted carbon electrode is placed in a graphitization furnace, covered with insulation material, and directly powered on to generate high temperature. The carbon electrode is converted into a graphite electrode with a graphite crystalline structure at a high temperature of 2200~3000℃.
Machining: According to the use requirements, the graphite electrode blank is surface turned, the flat end face and the screw holes for connection are processed, and the joints for connection are processed.
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Low Sulfur and Low Nitrogen Graphite Crucible Broken, 0 1mm Graphitized Petroleum Coke, High Sulfur Calcined Petroleum Coke